Logo  
Home    Gray Research    Consulting  Workshops    Books    Articles    Affiliates    Software
SUPPLY CHAIN VITAL SIGNS
               
CATEGORY TYPE LEVEL TIME PERIOD FORMULA TOLERANCE NOTES MIN REQD
Customer Service To Request Date ITEM WEEK NUMBER OF COMPLETE SHIPMENTS ON TIME / TOTAL NUMBER OF REQUESTED SHIPMENTS QUANTITY AND DAYS Choose Appropriate Measurement X%
To Promise Date ITEM WEEK NUMBER OF COMPLETE SHIPMENTS ON TIME / TOTAL NUMBER OF PROMISED SHIPMENTS QUANTITY AND DAYS 99%
To KANBAN ITEM WEEK 100% - (NUMBER OF SHORTAGES ON KANBAN ITEMS / TOTAL NUMBER OF KANBAN SIGNALS)   99%
Sales Plan Performance Aggregate FAMILY MONTH (ACTUAL SALES - SALES PLAN) / SALES PLAN     +/- X%
Detailed Forecast ITEM MONTH ABSOLUTE VALUE (ACTUAL SALES - SALES PLAN) / SALES PLAN   By Item and Warehouse in DRP Situations X%
Production Plan Performance Volume Performance FAMILY MONTH (ACTUAL PRODUCTION - PRODUCTION PLAN) / PRODUCTION PLAN   BE CAREFUL WITH SMALL VOLUME FAMILIES +/- 2%
Distribution Center and Interplant Service Performance To Schedule ITEM WEEK NUMBER OF ON TIME WHSE RECEIPTS / TOTAL NUMBER OF ITEMS SCHEDULED DAYS AND QUANTITY Not applicable if no distribution centers 95%
To KANBAN ITEM WEEK 100% - (NUMBER OF SHORTAGES / TOTAL NUMBER OF KANBAN SIGHALS   99%
Master Schedule Performance To Schedule MPS ITEMS DAY OR WEEK NUMBER OF MPS ITEMS COMPLETED ON TIME / TOTAL NUMBER SCHEDULED QUANTITY AND DAYS Choose Appropriate Measurement 95%
To KANBAN MPS ITEMS WEEK 100% - (NUMBER OF SHORTAGES ON MPS KANBAN ITEMS / TOTAL NUMBER OF MPS KANBAN SIGNALS)   99%
Manufacturing Schedule Performance To Schedule MANUFACTURED ITEMS WEEK NUMBER OF ITEMS COMPLETED ON TIME / TOTAL NUMBER OF ITEMS SCHEDULED QUANTITY AND DAYS Choose Appropriate Measurement 95%
To KANBAN MANUFACTURED ITEMS   100% - (NUMBER OF SHORTAGES ON KANBAN ITEMS / TOTAL NUMBER OF KANBAN SIGNALS FOR MANUFACTURED ITEMS   99%
Supplier Delivery Performance To Schedule PURCHASED ITEMS AND MATERIALS WEEK NUMBER OF ITEMS RECEIVED ON TIME / TOTAL NUMBER OF ITEMS SCHEDULED QUANTITY AND DAYS Choose Appropriate Measurement 95%
To KANBAN PURCHASED ITEMS AND MATERIALS   100% - (NUMBER OF SHORTAGES ON KANBAN ITEMS / TOTAL NUMBER OF KANBAN SIGNALS FOR PURCHASED ITEMS)   99%
Data Quality Load Profile Accuracy FAMILY and/or MPS ITEM MONTH NUMBER OF ACCURATE LOAD PROFILES / NUMBER OF LOAD PROFILES AUDITED REASONABLE CONSISTENT STANDARDS   95%
Inventory Accuracy ITEM AND LOCATION WEEK NUMBER OF ACCURATE RECORDS / RECORDS COUNTED ZERO TO FIVE PERCENT   95%
Bill of Material Accuracy ITEM WEEK NUMBER OF ACCURATE SINGLE LEVEL BILLS / NUMBER OF BILLS AUDITED QUANTITY   98%
Routing (Process) Accuracy ITEM WEEK NUMBER OF ACCURATE ROUTINGS / NUMBER OF ROUTINGS AUDITED REASONABLE CONSISTENT STANDARDS   98%

Click here for an explanation of this chart